Food-grade 304 Stainless Steel Emulsification Tank

Product Introduction:

The food-grade 304 stainless steel emulsification tank uses the centrifugal force generated by a high-speed, high-rotational rotor to throw materials radially into the narrow and precise gap between the stator and rotor. Meanwhile, the materials are subjected to centrifugal extrusion, impact and other forces, so that they are dispersed, mixed and emulsified. This machine has the advantages of compact structure, small volume, light weight, easy operation, low noise and stable operation. Its feature is that it does not grind the medium in the production process, integrating high-speed shearing, dispersion, homogenization, mixing and crushing into one. The emulsification tank is widely used in industries such as food, cosmetics, chemical industry and pharmacy, to mix and emulsify materials, improving production efficiency and material quality.

The dispersion and mixing system for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system and online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The batch vacuum emulsifier refers to a device that distributes one or more phases of materials into another continuous phase quickly and evenly under vacuum using a high-shear emulsifier. It uses the strong kinetic energy from machinery to make the materials bear hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through the combined effects of centrifugal extrusion, impact, tearing and so on, the materials are uniformly dispersed and emulsified instantly. After high-frequency circulation, high-quality products with no bubbles, fine texture and stability are finally obtained.

Product Features:

1》Soft seal between mechanical seal and the kettle body, allowing materials to operate under vacuum.

2》The kettle body can be heated electrically, by steam, or by oil-water circulation.

3》The temperature detection device on the kettle body ensures controllable temperature, and the coil in the jacket can achieve cooling.

4》The inner wall of the kettle body is precision-machined by large vertical lathe, ensuring that the movable scraper can scrape off the materials on the inner wall and bottom of the kettle when rotating.

5》Another set of high-speed disperser in the kettle makes various materials subjected to strong shearing, dispersion and mixing.

6》The rotation of both the stirring paddle and the high-speed disperser in the kettle adopts frequency conversion speed regulation, and different rotating speeds can be selected according to different processes and viscosities.

Equipment Parameters:

Composed of a tank body, a stirring device and a batch high-shear emulsifier. The slow-speed stirrer consists of a middle folded-blade paddle stirrer and a frame-type stirrer capable of mixing high-viscosity materials. Scrapers for wall scraping are installed around the frame-type stirrer, whose function is to continuously generate new interfaces between the inner wall of the container and the materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial diversion grooves. The specially designed upper and lower blades of the impeller rotate at high speed, so that materials are sucked in at high pressure from the upper and lower parts of the impeller, and then thrown out at high speed by centrifugal force through the impeller. Due to the small gap between the impeller and the stator, the materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, spraying and high-frequency oscillation during the suction and throwing process, thus fully emulsifying the mixed materials. As the slow-speed stirring continues at the same speed in reverse rotation, the materials in the entire container are finally mixed, dispersed, homogenized and emulsified through continuous circulation from top to bottom.

Application Fields:

Food: Soy sauce, condiments, mayonnaise, cheese, instant food, infant food, jam, pet food, starch solution

Cosmetics: Lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand wash cream, liquid soap, toothpaste, collagen suspension emulsion, carbon emulsion

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsion, polymer emulsification, silicon emulsion, glue solution, catalyst suspension emulsion, penetrants, insecticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coating, shampoo (oil-in-water or water-in-oil), paraffin emulsion, fat emulsion, vegetable component decomposers, preservatives

Beverages: Fruit juice, vegetable juice, milk mixed drinks, protein drinks, spices, liqueur, alginate

Product Volume (15L---5000L):

Notes:

1 The upper limit of processing capacity in the table refers to the measurement data when the medium is "water";

2 The processing capacity depends on the viscosity, consistency of materials and the requirements of the final product;

3 For working conditions such as high temperature, high pressure, flammable, explosive and corrosive, accurate parameters must be provided for model selection and customization;

4 The data in this table may not be applicable due to technical modifications or customization. The correct parameters shall be subject to the actual product provided.